Brainchild BTC-9300 Instrukcja Użytkownika

User's ManualUser's ManualBTC-9300Self-Tune Fuzzy / PIDProcess / Temperature ControllerBTC-9300Self-TuneFuzzy / PIDProcess/ Temperature Cont

BTC-9300A1 A2 PVCFSVOUTBTC-9300Power OnPower OnAll segments of display andindicators are left off for 0.5second.All segments of display andindicatorsa

Chapter 6 CalibrationChapter 6 CalibrationDo not proceed through this section unless there is a definite need tore-calibrate the controller. Otherwise

Press scroll key until the display shows . Send a 60mV signalto terminals 12 and 13 in correct polarity . Press scroll key for atleast 3 seconds . The

Stay at least minutes in still-air roomroom temperature 25 3 C20ALStay at least minutes in still-airroomroomtemperature 25 3 C20ALPerform step 10 to c

Perform step 1 stated above , then press scroll key until the displayshows . Apply up/down key until value 0.0 is obtained. Pressscroll key for at lea

BTC-9300A1SVOUTA2 PV FCChapter 7 Error Codes & TroubleshootingChapter 7 Error Codes & TroubleshootingUM93001C104This procedure requires access

UM93001C105Table 7.1 Error Codes and Corrective ActionsTable 7.1 Error Codes and Corrective ActionsErrorCodeDisplaySymbolError DescriptionCorrective A

Table 7.2 Common Failure Causes and Corrective ActionsTable 7.2 Common Failure Causes and Corrective ActionsSymptomProbable Causes Corrective Actions1

Chapter 8 SpecificationsChapter 8 SpecificationsPowerInput 1Input 1Input 2Input 2Input 3 (Event Input )Input 3 (Event Input )90 264 VAC, 47 63 Hz, 15V

UM93001DTriac ( SSR ) OutputTriac ( SSR ) OutputRating :Inrush Current :Min. Load Current :Max. Off-state Leakage :Max. On-state Voltage :Insulation R

Environmental & PhysicalEnvironmental & PhysicalOperating Temperature :Storage Temperature :Humidity :Insulation Resistance :Dielectric Streng

PV ValueSV ValueUserMenuUserMenuSetupMenuSetupMenuHand (Manual)ControlModeHand (Manual)ControlModeAuto-tuningModeAuto-tuningModeDisplayModeDisplayMode

UM93001GChapter 9 Modbus CommunicationsChapter 9 Modbus CommunicationsThis chapter specifies the Modbus Communications protocol as RS-232 or RS-485 in

UM93001GException CodeNameCause1Bad function codeFunction code is not supported by the controllerIllegal data addressIllegal data valueRegister addres

UM93001GParameterNotationRegisterAddressParameter DescriptionDataTypeRangeLowHighHigh01234567891011121314151617181920212223242526272829303132333435363

UM93001GParameterNotationRegisterAddressParameter Description40414243444546474849505152535455565758596061626364656667686970717273747576777879SP1LSP1HI

UM93001GParameterNotationRegisterAddressParameter Description80818283848586878889909192939495969798991001011021031041051061071081091101111121131141151

UM93001GParameterNotationRegisterAddressParameter Description120121122123124125126127128129130131132PVHIPVLOPVSVMV1MV2ALMFILELow LowHigh HighDataTypeD

UM93001G*A: R/W Specifies a readable / writable data, R specifies a read onlydata.*A1: The communication setup data which can't be modified viaco

UM93001G*B13, Display symbol and description for IN1U & IN2U*B14, Display symbol and description for DP1 & DP2ParameterValueParameterValueDisp

UM93001G*B22, Display symbol and description for A1FN & A2FN*B21, Display symbol and description for DISFParameterValueDisplaySymbolDescription01P

UM93001G*B30, Display symbol and description for SPMDParameterValueDisplaySymbolDescription012345SP1.2MIN.RHR.RPV1PV2PUMPUse SP1 or SP2 (depends on EI

1 6 System Modes1 6 System ModesThe controller performs close loop control under its normal control mode condition.The controller will maintain its no

UM93001GErrorCodeDisplaySymbolError DescriptionCorrective ActionCommunication error:receive error due toparity error, framingerror, overrun error,rece

UM93001G*B36, Display symbol and description for MODEInput 2 ( IN2 ) sensorbreak, or input 2current below 1 mA if4-20 mA is selected, orinput 2 voltag

UM93001G*C: The parameters are preset with the default values specified in the table during production.the value of the parameter = LS+Rx65535(HS LS)6

UM93001GExample 1: Preset 9 multiple registersExample 1: Preset 9 multiple registers9 4 Communication Examples9 4 Communication Examples01 101800 0052

UM93001GA 1 Menu Existence CoditionsA 1 Menu Existence CoditionsMenu Existence Conditions TableMenu Existence Conditions TableMenuParameterNotationPar

UM93001GMenuParameterNotationParameterNotationExists unconditionallyExists unconditionallyFUNCExists if FUNC selects FULLExists if FUNC selects FULLEx

MenuParameterNotationParameterNotationExists unconditionallyExists unconditionallyExists unconditionallyExists unconditionallyExists if A1FN is not NO

Parameter DescriptionParameter DescriptionRangeDefaultValueDefaultValueParameterNotationParameterNotationDisplayFormatDisplayFormatCurrent Error CodeA

RangeDefaultValueDefaultValueHOURHRLOERR1ERR2DELIBPL1BPL2Working Hour ValueFractional Hour ValueHistorical Error Record 1Historical Error Record 2ASCI

A 3 GlossaryA 3 GlossaryAbosolute zero: The lowest theoretical temperature. Atabsolute zero, a body would have no molecular motionof heat energy. Abso

1 7 Parameter Description1 7 Parameter DescriptionTable 1.4 Parameter DescriptionTable 1.4 Parameter DescriptionParameterDescriptionParameterDescripti

Celsius: (Centigrade) A temperature scale with 0 Cdefined as the ice point and 100 C as the boiling pointof water at sea level.Celsius: (Centigrade) A

emf: Electromotive force. A rise in (electrical) potentialenergy. The principal unit is the volt.emf: Electromotive force. A rise in (electrical) pote

Junction: A thermocouple junction is the point at whichtwo alloys are joined. A typical thermocouple circuitwould have a measuring and a reference jun

Proportional control mode: When process temperatureapproaches set point and enters the proportional band,the output is switched on and off at the esta

UM93001G134RFI: Radio frequency interference.RFI: Radio frequency interference.RS232 or RS485 output signal: A serial interface suitablefor connection

Volt: The (electrical) potential difference between twopoints in a circuit. The fundamental unit is derived aswork per unit charge (V=W/Q). One volt i

UM93001G136A 4 IndexA 4 IndexA1DV: 11, 13, 18, 47, 48, 50, 51, 5354, 110A1FN: 11, 16, 17, 20, 42, 43, 47, 48,49, 50, 51, 52, 53, 54, 56, 70, 71,72, 83

UM93001G137FILT: 11, 17, 40, 78, 80, 81, 83, 108Flow: 4, 11, 61, 62Freezer: 54, 88, 90FUNC: 9, 11, 13, 40, 73, 74, 76, 77,79, 80, 83, 86, 87, 89, 92,

UM93001G138PVHI: 9, 11, 19, 66PV1: 11, 13, 17, 19, 20, 40, 41, 45,48, 49, 55, 56, 66, 70, 73, 74, 77,78, 80, 83, 92, 93, 94, 95, 99, 105,108PV1 shift:

UM93001G139A5MemoA 5 MemoUse the following Table as a master copy for your settings.Use the following Table as a master copy for your settings.SP1TIME

ParameterDescriptionParameterDescriptionRangeDefaultValueDefaultValueContainedinContainedinBasicFunctionBasicFunctionParameterNotationParameterNotatio

UM93001GOUT2O2TYCYC2O2FTA1FNA1MDA1FTA2FTA2FNA2MDEIFNSELFSLEPPVMDFILTSP2FSPMDSEL1SEL2SEL3SEL4SP1LSP1HSEL5AD0ADGV1GCJTLMA2GV2GCJGREF1SR1MA1GPVHIPVLOMV1M

A 6 WarrantyA 6 WarrantyWARRANTYRETURNSNo products return can be accepted without a completed Return Material Authorization ( RMA ) form.No products r

No.209, Chung Yang Rd., Nan Kang Dist., Taipei, Taiwan, R.O.C.Tel: 886-2-27861299Fax: 886-2-27861395web site: http://www.brainchild.com.twNo.209, Chun

Low:Low:High:High:IN2UDP2IN2LIN2HIN2 Unit SelectionIN2 Decimal Point SelectionIN2 Low Scale ValueIN2 High Scale Value-19999-199994553645536Same as IN1

ParameterDescriptionParameterDescriptionRangeDefaultValueDefaultValueContainedinContainedinBasicFunctionBasicFunctionParameterNotationParameterNotatio

ParameterDescriptionParameterDescriptionRangeDefaultValueDefaultValueContainedinContainedinBasicFunctionBasicFunctionParameterNotationParameterNotatio

SP2FFormat of set point 2 Value01set point 2 (SP2) is an actual valueset point 2 (SP2) is a deviationvalue0ParameterDescriptionParameterDescriptionRan

ParameterDescriptionParameterDescriptionRangeDefaultValueDefaultValueContainedinContainedinBasicFunctionBasicFunctionParameterNotationParameterNotatio

2UM93001CWarning SymbolWarning SymbolUse the ManualUse the ManualThe Symbol calls attention to an operating procedure, practice, or the like, which, i

Table 1.5 Input ( IN1 or IN2 ) RangeTable 1.5 Input ( IN1 or IN2 ) RangeTable 1.6 Range Determination for A1SPTable 1.6 Range Determination for A1SPTa

Chapter 2 InstallationChapter 2 Installation2 2 Mounting2 2 Mounting2 1 Unpacking2 1 UnpackingUpon receipt of the shipment remove the unit from the ca

2 3 Wiring Precautions2 3 Wiring PrecautionsBefore wiring, verify the label for correct model number and options. Switchoff the power while checking.C

2 4 Power Wiring2 4 Power Wiring19210311412513614715816The controller is supplied to operate at 11-26 VAC / VDC or 90-264VAC.Checkthat the installatio

2 5 Sensor Installation Guidelines2 5 Sensor Installation GuidelinesProper sensor installation can eliminate many problems in a control system. Thepro

2 6 Thermocouple Input Wiring2 6 Thermocouple Input Wiring19210311412513614715816+Figure 2.5Thermocouple Input WiringFigure 2.5ThermocoupleInput Wirin

2 7 RTD Input Wiring2 7 RTD Input Wiring2 8 Linear DC Input Wiring2 8 Linear DC Input WiringFigure 2.6RTD Input WiringFigure 2.6RTDInput WiringDC line

Figure 2.9Input 2 Linear Voltage WiringFigure 2.9Input2 Linear Voltage WiringFigure 2.10Input 2 Linear Current WiringFigure 2.10Input2 Linear Current

2 9 CT / Heater Current Input Wiring2 9 CT / Heater Current Input WiringCT94 112++DIN RailDIN Rail19210311412513614715816FuseMainssupplyMainssupplyHea

2 10 Event Input wiring2 10 Event Input wiringOpen CollectorInputOpen CollectorInputSwitch InputSwitch Input+19210311412513614715816192103114125136147

3UM93001GCONTENTSChapter 1 OverviewChapter 1 Overview1-1 Features1-2 Ordering Code1-3 Programming Port and DIP Switch1-4 Keys and Displays1-5 Menu Ove

2 11 Output 1 Wiring2 11 Output 1 Wiring19210311412513614715816120V/240VMains Supply120V/240VMainsSupplyMax. 2AResistiveMax. 2AResistiveLoadRelay Outp

192103114125136147158160-1V, 0-5V1-5V,0-10V0 - 1V, 0 - 5V1- 5V, 0 - 10VLinear VoltageLinear Voltage19210311412513614715816Linear CurrentLinear Current

2 12 Output 2 Wiring2 12 Output 2 Wiring19210311412513614715816120V/240VMains Supply120V/240VMainsSupplyMax. 2AResistiveMax. 2AResistiveLoadRelay Outp

Linear VoltageLinear VoltageLinear CurrentLinear CurrentMaximum Load 500 ohmsMaximum Load 500 ohmsMinimum Load 10 K ohmsMinimum Load 10 K ohms19210311

2 13 Alarm 1 Wiring2 13 Alarm 1 Wiring19210311412513614715816120V/240VMains Supply120V/240VMainsSupplyMax. 2AResistiveMax. 2AResistiveLoadRelay Output

2 14 Alarm 2 Wiring2 14 Alarm 2 Wiring19210311412513614715816120V/240VMains Supply120V/240VMainsSupplyMax. 2AResistiveMax. 2AResistiveLoadRelay Output

2 15 RS-4852 15 RS-485192103114125136147158161921031141251361471581619210311412513614715816TX1TX1TX1TX1TX2TX2TX2TX2Terminator220 ohms / 0.5WTerminator

2 16 RS-2322 16 RS-23219210311412513614715816TX1 TX2Note:If the BTC-9300 is configured for RS-232 communication, the EI ( EventInput ) is disconnected

2 17 Analog Retransmission2 17 Analog Retransmission1921031141251361471581619210311412513614715816++++++++LoadLoadLoadLoadLoadLoad0-20mA,4-20mA0 - 20m

2 18 Programming Port2 18 Programming PortSee Figure 1.3 in Section 1-3 to find the programming port location.See Figure 1.3 in Section 1-3 to find th

Chapter 1 OverviewChapter 1 Overview1 1 Features1 1 FeaturesBTC-9300 Fuzzy Logic plus PID microprocessor-based controller, incorporates a bright,easy

This unit provides an useful parameter " FUNC " which can be used to selectthe function complexity level before setup. If the Basic Mode ( F

IN1LIN1HIN1L : Selects the low scale value for the Linear type input 1.T/C or RTD type is selected for IN1.Hidden if :IN1L : Selects the low scale val

3 3 Rearrange User Menu3 3 Rearrange User MenuThe conventional controllers are designed with a fixed parameters' scrolling. Ifyou need a more fri

3 4 Heat Only Control3 4 Heat Only ControlHeat Only ON-OFF Control : Select REVR for OUT1, Set PB1 to 0, SP1 is usedto adjust set point value, O1HY is

3 5 Cool Only Control3 5 Cool Only ControlON-OFF control,P(PD)control and PID control can be used for cool control.Set OUT1 to DIRT ( direct action ).

3 6 Heat-Cool Control3 6 Heat-Cool ControlThe Heat-Cool Control can use one of combinations of control modes. Setup of parameters for each controlmode

46UM93001DCPB Programming : The cooling proportional band is measured by % of PB with range 1~255. Initially set 100% forCPB and examine the cooling e

3 7 Dwell Timer3 7 Dwell TimerSP1PVTimeONOFFA1 or A2TimeTimeTIMETimer startsFigure 3.4 Dwell Timer FunctionFigure 3.4 Dwell Timer FunctionIf alarm 1 i

3 8 Process Alarms3 8 Process AlarmsThere are at most two independent alarms available by adjusting OUT2. If=AL2 is selected for OUT2, then OUT2 will

205195205195205205205195195195ONFigure 3.6Latching Process AlarmFigure 3.6LatchingProcess AlarmA1SP = 200 A1HY = 10.0A1MD = LTCH A1FN = PV1.HA1SP = 20

In last nearly a hundred years although PID control has been used and proved to be anefficient controlling method by many industries, yet the PID is d

3 9 Deviation Alarm3 9 Deviation AlarmA1FN = DE.HI, A1MD = NORM, SP1 = 100, A1DV=10, A1HY=4A1FN = DE.HI, A1MD = NORM, SP1 = 100, A1DV=10, A1HY=4A1FN =

3 10 Deviation Band Alarm3 10 Deviation Band AlarmExamples:9595959595959595959595959595959595100100100100100100100100100100100100100100100100100105105

3 11 Heater Break Alarm3 11 Heater Break AlarmA current transformer ( parts No. ) should be installed to detect theheater current if a heater break al

3 12 Loop Break Alarm3 12 Loop Break AlarmA1FN selects LB if alarm 1 is required to act as a loop break alarm. Similarly, ifalarm 2 is required to act

314SP1Range3 14 SP1 Range3 13 Sensor Break Alarm3 13 Sensor Break AlarmSP1L ( SP1 low limit value ) and SP1H ( SP1 high limit value ) in setup menuare

315PV1Shift3 15 PV1 Shift165 CCHeatTransfer200 CSensorSubjectHeater35 C temperaturedifference is observedSHIF= 0165 CCHeatTransfer200 CSensorSubjectHe

3 16 Failure Transfer3 16 Failure TransferThe controller will enter as one of the following conditions occurs:1. occurs ( due to the input 1 sensor br

3 17 Bumpless Transfer3 17 Bumpless TransferThe bumpless transfer function is available for output 1 and output 2 ( providedthat OUT2 is configured as

3 18 Self tuning3 18 Self tuningSelf-tune MenuSelf-tune MenuSelectsDisable Self-tuningDisable Self-tuningEnable Self-tuningEnable Self-tuningor58UM930

3 19 Auto tuning3 19 Auto tuningThe auto-tuning process is performed at set point.The process will oscillate around the set point during tuning proces

Warm UpLoad DisturbancePID control with properly tunedPID + Fuzzy controlSet pointTemperatureTimeFigure 1.2 Fuzzy PIDEnhances ControlStabilityFigure 1

Auto-tuningBeginsAuto-tuningBeginsAuto-tuningBeginsAuto-tuningBeginsAuto-tuningCompleteAuto-tuningCompleteAuto-tuningCompleteAuto-tuningCompletePID Co

3 20 Manual Tuning3 20 Manual TuningENDDoesthe processoscillate ?Doesthe processoscillate ?Doesthe processoscillate ?Issteady statereached ?Issteady s

The PBu is called the and the period of oscillation Tu is calledthe in the flow chart of Figure 3.23 . When this occurs, theprocess is called in a . F

PVTimeI actionI actionPerfectTI too lowTI too lowTI too highTI too highSet pointSet pointPVTimeD actionD actionPerfectTD too highTD too highTD too low

3 21 Signal Conditioner DC Power Supply3 21 Signal Conditioner DC Power SupplyThree types of isolated DC power supply are available to supply an exter

3 22 Manual Control3 22 Manual ControlThe manual control may be used for the following :purposesThe manual control may be used for the following :purp

3 23 Display Mode3 23 Display ModeOperationPress several times until ( Display ) appears on the display.Then press to enter the display mode. You can

3 24 Heater Current Monitoring3 24 Heater Current Monitoring3 25 Reload Default Values3 25 Reload Default ValuesA current transformer, CT94-1, should

Chapter 4 Programming the Full FunctionChapter 4 Programming the Full Function4 1 Event Input4 1 Event Input68UM93001CRefer to for wiring an event inp

UM93001C694 2 Second Set Point4 2 Second Set PointIn certain applications it is desirable to change the set point automaticallywithout the need to adj

AccessoriesCT94-1 = 0 - 50 Amp. AC Current TransformerOM95-3 = Isolated4-20mA/0-20mAAnalog Output ModuleOM95-4 = Isolated1-5V/0-5VAnalog Output Module

4 3 Second PID Set4 3 Second PID SetIn certain applications the process characteristics is strongly related to itsprocess value. The BTC-9300 provides

UM93001C714 4 Ramp&Dwell4 4 Ramp & DwellRampThe ramping function is performed during power up as well as any time the setpoint is changed. Cho

72UM93001COnce the timer output was energized it will remain unchanged until powerdown or an event input programmed for resetting alarm is applied.Onc

UM93001C734 5 Remote Set Point4 5 Remote Set PointSPMD selecting PV1 or PV2 will enable the BTC-9300 to accept a remote setpoint signal. If PV1 is sel

74UM93001C4 6 Differential Control4 6 Differential ControlIn certain applications it is desirable to control a second process such that itsprocess val

UM93001C754 7 Output Power Limits4 7 Output Power LimitsIn certain system the heater ( or cooler ) is over-designed such that theprocess is too heavil

76UM93001C4 8 Data Communication4 8 Data CommunicationTwo types of interface are available for Data Communication. These areand interface. Since RS-48

UM93001C774 9 Analog Retransmission4 9 Analog RetransmissionThe Analog Retransmission is available for model number BTC-9300-XXXXXNWhere N 3,4 or 5. S

78UM93001C4 10 Digital Filter4 10 Digital FilterIn certain application the process value is too unstable to be read. To improvethis a programmable low

UM93001C794 11 Sleep Mode4 11 Sleep ModeFUNC selects FULL to provide full function.SLEP selects YES to enable the sleep mode.Press for 3 seconds, the

FrontPanelRearTerminal1 3 Programming Port and DIP Switch1 3 Programming Port and DIP SwitchFigure 1.3 Access HoleOverviewFigure 1.3 Access HoleOvervi

80UM93001C4 12 Pump Control4 12 Pump ControlPump Control function is one of the unique features of BTC-9300. Using thisfunction the pressure in a proc

UM93001C81Programming Guide:Programming Guide:1. Perform auto-tuning to the system under such condition that the material( ie. pressure ) is exhausted

UM93001C5 1 Pump / Pressure Control5 1 Pump / Pressure ControlA regulated water supply system is widely used in residence, water plant,chemical plant,

UM93001CSet the following parameters in the setup menu:Set the following parameters in the setup menu:FUNC=FULLCOMM: optionalIN1=4-20IN1U=PUDP1=2-DPIN

5 2 VariablePeriodFullWaveSSR(VPFWSSR)5 2 Variable Period Full Wave SSR ( VPFW SSR )VPFW SSR is a variable period full wave solid-state relay. It can

UM93001CThe advantages of VPFW SSR over conventional SSR are summarized asfollowing table:The advantages of VPFW SSR over conventional SSR are summari

UM93001C5 3 Heat Only Control5 3 Heat Only ControlAn oven is designed to dry the products at 150 C for 30 minutes and thenstay unpowered for another b

UM93001D5 4 Cool Only Control5 4 Cool Only ControlA BTC-9300 is used to control a refrigerator at temperature below 0 C. Toavoid the set point adjustm

UM93001C5 5 Heat-Cool Control5 5 Heat-Cool ControlAn injection mold required to be controlled at 120 C to ensure a consistentquality for the parts. An

UM93001D89The PID Heat-Cool is used for the above example.To achieve this set the following parameters in the Setup Menu:The PID Heat-Cool is used for

Alarm 1 IndicatorAlarm 1 IndicatorAlarm 2 / Output 2 IndicatorAlarm 2 / Output 2 IndicatorProcess Value IndicatorProcess Value IndicatorProcess Unit I

UM93001C5 6 Ramp&Dwell5 6 Ramp & DwellExample 1: Temperature cycling ChamberExample 1: Temperature cycling ChamberEIFN=SP.P2A1FN=TIMROUT1=REVR

UM93001C60 minutes60 minutes 60 minutes60 minutes60 C60 C 60 C60 C5 minutes5 minutes30minutes30minutes35minutes35minutes65 minutes65 minutes-10 C-10 C

5 7 Remote Set Point5 7 Remote Set PointUM93001CAn on-line multiple zone oven is used to dry paint. Since heat demand isvarious at different position

UM93001C5 8 Differential Control5 8 Differential ControlIn certain applications it is desirable to control a second process such that itsprocess value

UM93001C5 9 Dual Set Point / PID5 9 Dual Set Point / PIDThe BTC-9300 will switch between the two PID sets based on the processvalue, the set point or

UM93001CA heat treating furnace is required to harden the mold at a high temperature (1000 C ) for 30 minutes, then the mold is cooled down with a pro

UM93001C5 10 RS-4855 10 RS-485A making plant has 5 production lines. Each production line is equippedwith 16 units of BTC-9300 to control the temperat

UM93001CEnters the setup mode to configure each BTC-9300. Choose FULL for FUNC,485 for COMM, RTU for PROT and select an unequal address ( ADDR ) for e

UM93001C5 11 RS-2325 11 RS-232Suppose a chemical experiment is performed in a laboratory. And an engineerdesires to find out the relation between the

UM93001C5 12 Retransmit5 12 RetransmitAn air-conditioned room uses two units of BTC-9300 to control its temperatureand humidity. The temperature and h